Vertical shaft impact crusher design pdf

Featuring advanced open table designs, multiport rotors and a larger bearing capacity than many other vsi crushers, our hardworking trio vsi crushers are. Barmac vertical shaft impact vsi crushers were the first vertical shaft impactors in the worldhe original barmac vsi crusher was developed in new zealand over 40 years ago after which the vsi crushers have spread to thousands of crushing sites around the. Trio vertical shaft impact crushers weir minerals pdf. The efficient and versatile design of kolbergpioneer, inc. Pdf the vertical shaft impact vsi crusher is a commonlyused machine in. The crushers are designed to reliably operate in even the harshest of environments, and are suitable for a wide range of applications including the production of highquality. Design program and practical application of its key components is then described in detail. Sanyyo pclseries vsi crushers are characterized by a unique closed rotor design providing a higher production ratio with lower wear cost. It offers high efficient and low cost project plan without environment limit for the client. Star trace develop this domestic,international,advanced level efficient crushing equipment combining the actual situation in domestic sand making and it is based on the stone hit stone principle and technology. Horizontal shaft impactor working and design crusher mills. Vertical shaft impact crushers have been used for a long time to reduce the size of particles and to give particles a cubical shape profile.

Vertical shaft impact vsi crushers are designed to be used in secondary, tertiary or quaternary stage crushing. Vertical shaft impactor vsi view full specifications. The aggregate feed is thrown centrifugally against a series of anvils, pockets of aggregate particles i. Canicajaques vertical shaft impact crusher type 80 vsi ror crushing chamber with 100 table year 1999 capacity. Thick and solid modular inferior body machine united design with motor table.

The verticalshaft impact crusher can be considered a stone pump that can operate like a centrifugal pump. Pdf modelling of output and power consumption in vertical shaft. On the basis of above work,3d digital model of this crusher is also built up by using siemens nx 7. Impact crushers manufacturer of a wide range of products which include horizontal shaft impact crusher and vertical shaft impact crusher.

Key components design of vertical shaft impact crusher based. Pdf mathematical modeling of a vertical shaft impact crusher. Usually used in softer and less abrasive materials. Browse metsos own vertical shaft impact crusher range, barmac b series vsi crushers. Vsi vertical shaft impact crusher vsi impact crusher is a classic type of fine crushing equipment, which fully embodies advanced fine crushing technology. Vsi5x vertical shaft impact crusher mobile crusherjaw crusher vsi5x vertical shaft impact crusher for sale at superior quality and advantages,you can get the detailed through special optimal design, pdf download. Horizontal shaft impact new holland andreas vertical shaft impact hammermill cagemill crushing 101types of impact crushing millinguses the theory of mass and velocity combined with a milling or grinding action to reduce the feed material. The vertical shaft impact crusher is also called sand maker. Very few investigations have been performed on the inner workings of the vsi crusher and even fewer attempts have been made to model the particle breakage and collisions that occur inside it. Our patented vsi rotors fit easily into most major crushers. Trios vertical shaft impact crushers use highspeed rotor or heavy duty open tables. Horizontal shaft impactor working and design crusher.

These crushers use a high speed rotor that has its axis along the vertical axis. A straight shoe face design produces finer product, and a curved shoe face design produces coarser material. We learned a great deal about manufacturing and applications since our first crusher was built in 1967, but that first machine is still running in a mine in new mexico. Cemco continued to build the turbotm vertical shaft impact crusher and entered into an agreement with wca to also build the crushers that we had designed. Feb 23, 2011 sanyyo pclseries vsi crushers are characterized by a unique closed rotor design providing a higher production ratio with lower wear cost. Pdf vertical shaft impact vsi crushers have been used as interesting. Impact crushers have a wide range of industrial applications from crushing rock to delumping sand and whole lot more. Vertical shaft impact crushers mvi 70, mvi 80 and mvi 90 technical specification generally used for getting fine product and converting the flat shape materiels into very cubicle ones. The finished product is of cube shape and the tension force and crack is avoided.

The short shaft design has superseded the long shaft design in which the eccentric is mounted below the gear. The vertical spindle is free to rotate around its own axis. Optimum design and analysis of the swinging jaw plate of a single. Vslam impact crushers can reduce the size of aluminum dross and other slags, bakery waste, tungsten carbide, glass and zeolite. Common materials that hammer mills can finely crush include limestone, sand, gravel and more. Mathematical modeling of a vertical shaft impact crusher using the whiten model article pdf available in minerals engineering 111. The material is fed through the center of the rotor. Horizontal shaft impact crusher these break rock by impacting the rock with hammersblow bars that are fixed upon the outer edge of a spinning rotor. The crushers are suitable for a wide range of applications including the production of high quality. In vertical shaft impactor crusher predominant force is the. Compact design which fitted to the 40 dc container by sliding. An impact crusher can be further classified as horizontal impact crusher hsi and vertical shaft impact crusher vsi based on the type of arrangement of the impact rotor and shaft. Speed setting factors affecting a hsi crusher s performancefactors affecting cone performance.

Vertical shaft impact crushers meka concrete batch plants. Certain design configurations include a central discharge chute an opening in the screen and others exclude the screen, depending on the application. Compared with hammer crusher, the impact crusher is able to fully utilize the highspeed impact energy of entire rotor. Modeling and optimization of a vertical shaft impactor for. Intelligent rock vertical shaft impact crusher local database. Vertical shaft impact crusher retrofitting upgrading with a top half retrofit reduces power consumption, increases crusher throughput, requires fewer wear parts, and reduces vibration levels, all to ensure greater uptime.

A full size vertical shaft impact crusher duplicates each of. This paper introduced the structure and working principle of the vertical sharft impact crusher. In a vertical shaft impact crusher, the aggregate feed is introduced into a shoe or pump spinning on a vertical axis. Starting from the base working principle that compression is the forcing of two surfaces towards one another to crush the material caught between them. Vertical shaft impactors vsi crushers stedman machine company.

Dynamic impact could be described as material dropping. Vertical shaft impact crusher design pdf stone crushing machine. An example of gravity impact would be dropping a rock onto a steel plate similar to what goes on into an autogenous mill. Barmac vertical shaft impact vsi crushers were the first vertical shaft impactors in the world the original barmac vsi crusher was developed in new zealand over 40 years ago after which the vsi crushers have spread to thousands of crushing sites around the globe. Industrial crusher jaw crusher manufacturer from chennai. Our vsi crushers are available in both stationary and portable. Browse williams crushers line of impact crushing machines. Vertical shaft impact vsi crushers are designed to be used in secondary tertiary or quarternary stage crushing. Our objective is to design various components of an impact crusher like drive mechanism, shaft, rotor,hammers. Their work principle is based on rock to rock which cause low material leftover. Using an advanced impact method, impact crushers are the efficient and costeffective solution for industrial size reduction projects. Choke fed cavity, cavity design and speed affect the output curve much more than stroke.

The machines are offered in a variety of closed rotor or open table configurations. Consult kpijcis entire vertical shaft impact crusher series catalogue on directindustry. Simple open table and enclosed rotor designs provide reliable. All trio crushers are convertible between three styles of crushing chamber designs for maximum flexibility.

Impact crusher description advantages engineering intro. I began the design of a crusher that would use parts made of this high grade. All roads, you might say, lead to the vertical shaft impactor vsi because. Lets not make this more complicated than it really is. Vertical shaft impact crushers produce a small reduction ratio and arc often used for crushing tines. A full size vertical shaft impact crusher duplicates each of the models in the terex canica family of crushers. Mathematical modeling of a vertical shaft impact crusher. Modeling and optimization of a vertical shaft impactor for production of artificial. Vertical shaft impact crushers have been used for a long time to reduce the size of particles and. The impact crusher typically pe series is widely used and of high production efficiency and good safety performance. Working principle of vertical shaft impactor is totally different than horizontal shaft impactor. Trio vertical shaft impact crushers weir minerals pdf catalogs.

Wear parts are small and easily manageable with no mechanical. Our trio vertical shaft impact vsi crusher utilises innovative technology to deliver outstanding performance in secondary, tertiary or quaternary stage crushing. Design to represent the crusher and rotor geometries in the system. Vertical shaft impact crushers have been used for a long time to reduce the. The crusher illustrated is a short shaft suspended spindle type, meaning that the main shaft is suspended at the top and that the eccentric is mounted above the gear. Efficient design decreases horsepower requirements. Horizontal shaft impact stone crusher and vertical shaft. The crushers are suitable for a wide range of applications including the production of high quality manufactured sand, well formed aggregates and industrial minerals. Vertical shaft impact crusher design pdf impact crusher design pdf,py cone crusher is applied to cement mill, mining, building construction, road bridge construction, railway construction and metallurgy and some other industri materials like iron ore, g.

66 1177 452 280 1273 1259 1214 1000 327 221 1122 742 1124 1457 1022 138 515 1161 668 1348 1277 38 1579 778 102 1386 429 978 683 214 1295 1256 622 440 1462 1460 179 968 1487 151 815 1177 1428 593 495 116